Panel sizes up to 52" x 10'.

Endless possibilities

CUSTOM PANELS, RACKMOUNT SPLITTERS, STAGE BOXES AND POWER DISTRIBUTION

The recent additions to Nemal Electronics’ machine shop—including the Flow Mach 150 waterjet, a CNC router for handling projects of varying sizes and materials, a Haeger hydraulic automated insertion machine, a Universal 100-watt fiber laser, a 100-ton 10’ automated brake/bender, and a 37” wide metal brusher—provide customers with enhanced options and capabilities in creating custom panels, rackmount splitters, stage boxes, and power distribution boxes.

Flow Mach 150 Waterjet

High-precision waterjet cutting system, provides the ability to cut an expansive range of materials—including metals, wood, glass, composites, and plastics. Its versatility allows for intricate, clean cuts on virtually any material, ensuring precise shapes and custom designs. The Flow Mach 150’s ability to handle large-format projects while maintaining exceptional detail, ensures that every custom product is made to the highest standard.

CNC Router

The CNC router adds to Nemal’s ability to tackle both small and large projects, providing precision routing for a variety of materials, including metals, wood, plastics, and composites. Whether working with complex rack-mount splitters or custom distribution boxes, the CNC router ensures that customers’ projects are completed with tight tolerances and high accuracy. It is especially valuable for industries that require consistency and precision in panel layouts and complex enclosures.

Hydraulic Automated Insertion Machine

The Haeger hydraulic machine specializes in automated insertion solutions for stand-offs, machine nuts, and board components. This machine ensures fast, precise, and reliable assembly of components into metal enclosures, which is critical for rack-mount splitters, power distribution boxes, and other complex assemblies. By automating the insertion process, it reduces human error and speeds up production times while improving the overall strength and durability of the products.

Universal 100-Watt Fiber Laser

The Universal 100-watt fiber laser enhances customization capabilities by providing detailed engraving and precise cutting for a variety of materials, including metals, plastics, and circuit boards. Customers can achieve intricate logo engraving, precise text markings, or detailed circuit board layouts on their custom panels and power distribution boxes. The laser’s precision ensures that even the smallest details— whether functional or aesthetic—are executed with high accuracy.

100-Ton 10’ Automated Brake/Bender

The 100-ton, 10’ automated brake/bender offers unparalleled control for forming and bending metal panels and boxes. This machine allows us to create custom-formed metal parts, including large panels and enclosures for rack-mount splitters and stage boxes. The bending precision ensures that even large-format panels maintain tight tolerances, which is crucial for fit, function, and overall product integrity.

37” Wide Metal Brusher

The 37” wide metal brusher is a finishing tool that enhances the quality and appearance of metal components by providing uniform brushing and deburring. This process removes imperfections, sharp edges, and burrs, ensuring that all panels and boxes have a professional-grade finish. For customers who require polished, clean looking panels or brushed metal aesthetics for their rack-mount splitters or power distribution boxes, the metal brusher provides a high-quality surface finish.

LED-UV Printing

Our new Vanguard VR 5E Flatbed UV-LED Printer is a cutting-edge equipment that allows us to provide customers with a wider array of creative and functional possibilities. It has the ability to print on various materials—including glass, plastics, metals, cardboard, wood, and non-stretch fabrics—combined with full-color printing. Whether customers need their designs on metal for a durable, industrial-grade panel, or prefer a sleek, modern look with printed glass or plastics, we can do it all.